The DMU100P duoBLOCK represents the pinnacle of German machining technology, offering a massive 1,000 × 1,000 × 800mm work area with exceptional 0.005mm/m positioning accuracy. The revolutionary duoBLOCK construction provides unmatched thermal stability, maintaining less than 5μm thermal drift over 8 hours of continuous operation. With its 18,000rpm, 48kW spindle delivering 350Nm continuous torque, this machine handles everything from aluminum to high-temperature alloys with ease.
Key Specifications
- Work Envelope: 1,000 × 1,000 × 800mm (39.4″ cube)
- Spindle: 18,000rpm (48kW/350Nm) with HSK-A100 interface
- Rapid Traverse: 50m/min (1,969 ipm) all axes
- Positioning Accuracy: 0.005mm/m (0.0002″/ft)
- Repeatability: ±0.003mm (0.00012″)
- Control System: Heidenhain TNC640 with 19″ touchscreen
5-Axis Performance
- Rotary Table: Ø800mm (31.5″) with 500kg (1,102 lbs) capacity
- Tilting Range: ±110° (A-axis) with 0.0001° resolution
- Simultaneous 5-Axis: Full support for complex freeform surfaces
- Table Speed: 30rpm continuous, 50rpm positioning
- Direct Measuring Systems: Absolute encoders on all axes
duoBLOCK Technology Advantages
- Thermal Symmetry: Maintains <5μm thermal drift over 8 hours
- Vibration Damping: 3x better than conventional designs
- Structural Rigidity: 25% higher stiffness compared to competitors
- Accessibility: 3-side machine access for easy loading
- Thermal Management: Active cooling of spindle, axes, and control cabinet
Detailed Technical Data
| Parameter | Specification |
|---|---|
| X/Y/Z Travel | 1,000/1,000/800mm (39.4″) |
| Rapid Traverse Rate | 50m/min (1,969 ipm) |
| Cutting Feed Rate | 1-30,000mm/min |
| Tool Capacity | 60+1 tools (optional 120+1) |
| Tool Change Time | 3.5 sec (chip-to-chip) |
| Spindle Power (cont./40%) | 48kW/60kW |
| Spindle Torque (cont./40%) | 350Nm/420Nm |
| Table Diameter | Ø800mm (31.5″) |
| Machine Weight | 18,000kg (39,683 lbs) |
| Power Requirement | 75kVA (3-phase) |
| Air Consumption | 250L/min @ 6bar |
Premium Features
- Cooling Systems: Active cooling for spindle, axes, and control cabinet
- Process Monitoring: Integrated vibration and load sensors
- Automation Ready: Full compatibility with robotic systems
- High-Pressure Coolant: 80bar (1,160 psi) through-spindle option
- Tool Management: RFID chip integration available
- Safety Systems: Laser-protected work area with emergency stops
Target Industries
- Die/Mold: Complex cavities, electrodes, forming tools
- Energy Sector: Turbine housings, compressor vanes, manifolds
- Precision Engineering: Optical components, scientific instruments
- Aerospace: Structural components, engine parts, landing gear
- Automotive: Prototypes, transmission cases, suspension components
Installation Requirements
- Floor Space: 4,500 × 5,000mm (177″ × 197″) including service area
- Foundation: 500mm (20″) reinforced concrete minimum
- Power: 400VAC ±10%, 50/60Hz, 3-phase
- Compressed Air: 6bar (87 psi) clean, dry air
- Ambient Temperature: 18-22°C (64-72°F) optimal
- Installation Time: 3-5 days with factory support
Maintenance Program
- Daily Checks: Way covers, lubrication levels, coolant condition
- Weekly Maintenance: Air filter inspection, chip removal
- Monthly Service: Guideway lubrication, ball screw inspection
- Annual Overhaul: Complete system diagnostics and recalibration
- Spindle Maintenance: 30,000-hour expected bearing life
